TR‑WK01 Automatic Thermostat Welding & Housing‑Inserting Machine
- Model
- TR‑WK01
Item specifics
- Power
- 220V
- Applicable Wire Diameter
- 26#‑16# wire
- Dimensions
- L 1500*W800*H1300(mm)+L 1500*W800*H1300(mm)
- Production Capacity
- 1200 pcs/hour
Review
Description
TR‑WK01 Automatic Thermostat Welding &
Housing‑Inserting Machine
Product Highlights
1.Integrated Full‑process Operation
One single machine completes cutting, stripping‑twisting‑tin‑dipping, inverter welding, housing insertion, laser marking and fixture loading. It replaces segmented production lines and supports independent‑single‑process operation.
2.Dual‑wire Independent Processing for Mixed Long‑short Wires
Each wire undergoes separate stripping, twisting and tin‑dipping. Two wire lengths can be individually configured, enabling simultaneous production of long‑and‑short wires for various thermostat harness specifications.
3.Dual Independent Vibratory Feeding System
Separate vibratory feeders for protectors and housings ensure consistent component orientation, greatly reducing jamming and unexpected downtime for stable continuous feeding.
4.Inverter Welding: Firm Joints & Lower Consumables
Adopts inverter welding module to form smooth, solid solder joints. It consumes less tin compared with conventional welding, with multi‑check against cold solder joints.
5.High Output & Minimal Labor Input
Stable capacity of 1200 pcs/hour under standard conditions. One operator can monitor 3‑5 machines simultaneously, significantly cutting labor costs for mass‑production scenarios.
6.High‑precision Inspection & Customizable Fixtures
Accurate housing insertion without shell damage; laser marking enables full‑product traceability. Large‑capacity 40‑position fixtures support custom modification. Multiple sensors monitor wire status, housing feeding and insertion completeness for far better quality consistency than manual work.
Why Choose Us?
1.Industry Expertise: 18 Years of Focus (Since 2008) with 50,000+ units delivered worldwide.No more instability. Partner with a legacy brand that understands the DNA of wire processing.
2.Production Scale: 2,500+ Units/Month capacity (500+ Auto-lines, 1000+ Semi-auto).No project delays. Massive throughput ensures we meet your tightest production deadlines.
3.Rapid R&D: 3-7 Days Prototyping for custom tooling based on your unique CAD/3D drawings.Unmatched flexibility. Rapid customization for complex, non-standard wire harness structures.
4.Global Compliance: 100% CE Certified & ISO9001:2015 quality management system.Seamless import. Our machines meet international safety standards (UL/RoHS/CE) for global markets.
5.Economic ROI: 6-Month Payback Period average ROI by replacing 4-6 manual operators. Cost efficiency. Transform your labor costs into high-margin automated productivity.
6.Global Footprint: 112 Countries Reached with 24/7 technical support in 10+ languages. Lifetime support. Reliable remote video diagnostics and lightning-fast spare parts delivery anywhere.
Equipment Name | TR‑WK01 Automatic Thermostat Welding &
Housing‑Inserting Machine | |
Power | 220V for main machine, 380V for inverter power supply | |
Size | L 1500*W800*H1300(mm)+L 1500*W800*H1300(mm) | |
Production Capacity | 1200 pcs/hour | |
Cutting Accuracy | 0.5mm + 0.2% of set length for length below 500mm;
1mm + 0.2% of set length for length above 1000mm | |
Cutting Length | 30~3000mm | |
Stripping Length | Wire end: 0‑17mm, Wire tail: 0‑10mm | |
Control Mode | Motion control card | |
Main Configuration | Motion control card (Fuwo), servo motor (Leadshine),
stepper motor (Xuquan), cylinder & solenoid valve (Airtac),
display screen (Kinco) | |
Detection Functions | Welding inspection, double‑wire inspection,
housing inspection, housing return‑material inspection,
protector housing‑insertion inspection, fixture presence
inspection | |
Compressed Air | Clean air, 6KG | |
Temperature Range | 20~50℃ | |
Dongguan Turing Automation Technology Co., Ltd. was established in 2008, located in Dongguan City, Guangdong Province. The company specializes in the production of: automatic terminal embossing machine, automatic terminal embossing tinning machine, ultra-quiet energy-saving terminal machine, mute copper tape machine, computerized wire cutting and stripping machine, coaxial stripping machine, automatic nylon zip tie machine, automatic winding and bundling machine, heat shrinkable tube computerized pipe cutting machine, terminal machine molds, knife molds and new energy automation wiring harness processing equipment and so on. Mainly serves in the automobile and motorcycle, electronics, home appliances, electrical and other wiring harness processing enterprises electrical.
We have rich industry experience and are a reliable supplier. Our holding/co-operating factories have advanced production equipment and skilled frontline staff. Knowing that the development of our company depends on the innovation and quality of our products, we have established a quality management system that meets the requirements of the international quality management system. We constantly launch original innovations according to market and customer needs, always keep the novelty and innovation of our products, and think what our customers think and what they are anxious about. Providing customers with excellent service and meeting their needs is our eternal pursuit!
